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Shredder balancing

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작성자 EQiblyDig 댓글 0건 조회 175회 작성일 25-01-28 08:36

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<h2>  Using the Balanset-1A Instrument  </h2>
 
<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.  </li>
<li>  Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.  </li>
</ul>
 
<h3>  Sensor Installation  </h3>
<ul>
<li>  Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.  </li>
<li>  Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.    </li>
</ul>
 
<h3> Software Startup  </h3>
<ul>
<li>  Open the Balanset application on your PC.  </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>
 
<h3>    </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Bring the rotor to its normal operating rotational frequency.  </li>
<li>  The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.  </li>
</ul>
 
<h3> Attaching the Trial Weight  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).  </li>
<li>  Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
 
<h3> Determining the Corrective Mass  </h3>
<ul>
<li>  The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle.  </li>
<li>  The results of the calculation are shown both numerically and visually through charts and graphs.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Mount the calculated corrective weight onto the rotor at the specified location and angle.  </li>
<li>  Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Validation and Conclusion of the Balancing Process  </h3>
<ul>
<li>  Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>  If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.  </li>
</ul>
 
<h3> Creating a Balancing Report  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3>  Post-Balancing Checklist  </h3>
<ul>
<li>  Double-check that all weights and sensors are securely fastened.    </li>
<li>  Ensure the rotor rotates smoothly and without excessive noise.    </li>
<li>  If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li>
</ul>
 
<p>    </p>
 
 
 
 
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"> Feedforward control for vibration reduction </a>
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